Before You Begin
The installation kit contains:
- Registration card
- XT45 device
- 8 8″ cable ties
- 1 Star Washer
- 1 Self-tapping screw
- 5 Yellow/Blue Heat Shrink Butt Connectors
- 1 Heat Shrink Ring Terminal
- 1 Grommet
- 2 Bolts with well nuts
Additional tools and supplies required may include:
- Ink pen
- Fine-tip marker
- Digital multimeter
- Crimping tool
- Razor knife
- Wire strippers
- Electrical tape
- Cordless drill
- 1/4″ (7mm) drill bits
- 3/8” (9 mm) drill bits
- Phillips bit
- 7/64” (3 mm) hex key
For install verification and device registration, visit https://verifygps.gpsinsight.com and bookmark the page.
Installation Overview
The following steps provide an overview of the installation process:
- Installation Preparation
- Device Mounting
- Harness Installation
- Conventional Hardwire
- Small Battery
- Motion
- Verification and Registration
Installation Steps
1. Installation Preparation.
2. Device Mounting.
- Place the device on the asset, mark mounting holes, drill using 1/4″ (7mm) bit, insert Well Nuts and screw the device to the asset.
- If power cable needs to breach asset housing, utilize the provided grommet and butt connectors.
A cable breach point should be located where it’s least susceptible to weather; the top of the asset is not recommended.
- Place the device on the asset, mark mounting holes, drill using 1/4″ (7mm) bit, insert Well Nuts and screw the device to the asset.
3. Harness Installation.
Identify an asset wire which supplies between 12 VDC (+) and 24 VDC (+) when the key is in the Ignition On position and 0 VDC (+) when the key is in the Off and Accessory positions; this will be the device’s White wire Switch power source. Identify an asset wire that supplies between 12 VDC (+) and 24 VDC (+) with the vehicle On, Off, and keys removed; this will be the device’s Red wire Constant power source.
- Cut the asset wire identified, remove ½” of insulation from each end, and fray wire strands on one side.
- Remove ½” of insulation from the device White wire, fray, and then twist together with frayed vehicle circuit wire.
- Insert the single-vehicle wire into the Blue side of the connector and then the two wires into the Yellow side and crimp each.
- Heat the connector to release adhesive creating a weatherproof seal before completed with a cable tie stress loop.
Identify an asset wire which supplies between 12-24 VDC (+) when the key is in the Ignition On position, but 0 VDC (+) when the key is in the Off or Accessory positions; this wire will be the power source for both device Red and White wires.
- Cut the asset wire identified, remove ½” of insulation from each end, and fray wire strands on one side.
- Remove ½” of insulation from the device Red and White wires, fray, and then twist together with frayed vehicle circuit wire.
- Insert the single-vehicle wire into the Blue side of the connector and then three wires into the Yellow side and crimp each.
- Heat the connector to release adhesive creating a weatherproof seal before completed with a cable tie stress loop.
Identify an asset wire that supplies between 12 VDC (+) and 24 VDC (+) with the vehicle On, Off, and keys removed; this will be the device’s Red wire Constant power source.
- Cut the asset wire identified, remove ½” of insulation from each end, and fray wire strands on one side.
- Remove ½” of insulation from the device Red wire, fray, and then twist together with frayed vehicle circuit wire.
- Insert the single-vehicle wire into the Blue side of the connector and then the two wires into the Yellow side and crimp each.
- Heat the connector to release adhesive creating a weatherproof seal before completed with a cable tie stress loop.
4. Ground Connection.
Remove 1/2“ (1 cm) of insulation from the Black wire, crimp the ring terminal to the wire, heat connector and then screw ring terminal to the chassis.
5. Verification and Registration.
- Start the engine and run for 5 minutes; to pass verification for the ‘Small Battery’ installation type, the internal battery must have a charge.
- Confirm cellular and GPS connection: upon the device receiving power, device lights will begin to blink as it searches for signal. A solid blue light indicates a cellular network connection and a solid green light indicates a GPS connection.
- Open the web app: https://verifygps.gpsinsight.com/ on your computer or smartphone.
– Enter your Install Key.
– Select ‘Device Type’ according to the wiring option installed and follow the instructions.
- After verification and registration, using provided cable ties, place a cable tie over each fuse holder, secure any loose sections of cable, reassemble removed panels and give the Registration Card to your GPS administrator.